Engine Removal

SAFETY FIRST: Protective gloves and eyewear are recommended at this point.

Remove the side covers. See the Side Covers topic for more information.

Remove the seat. See the Seat topic for more information.

Drain the engine oil. See the Engine Oil topic for more information.

Remove the fuel tank. See the Fuel Tank topic for more information.

Remove the exhaust system. See the Exhaust System topic for more information.

Remove the carburetor. See the Carburetor Removal topic for more information.

Unplug the connectors from the horn.

Loosen the horn mounting bolt with a 10 mm socket. Remove the horn mounting bolt and horn from the frame...

Place a mark across the clutch lifter arm so that it can be returned to the correct position...

Remove the nuts, washers, and engine hanger bolts.

Hold the front engine mounting bolt with a 14 mm socket and loosen the nut with a 14 mm socket...

Remove the engine from the frame and insert the swingarm pivot bolt into place and thread on the nut to create a rolling chassis.

Discard the old engine mounting nuts. The nuts are a self locking type that are one use only.

To install the engine see the Engine Installation topic.

- - - To Continue Reading, Subscribe Now - - -

This is an abridged sample manual from Cyclepedia Press LLC.

See more at - http://www.cyclepedia.com/online-manuals/

Note: If you are viewing this document offline be sure to visit the latest version online at http://www.cyclepedia.com before attempting any repairs. Updates are made without notice.